Thursday, July 30, 2015

Well, the new heater arrived

This is a good post:

  • My tub label indicated our Jacuzzi "CARESSA" hot tub was assembled in 1987.  It also said it has a 1.5KW 5.1K BTU heater at 115v, which should be 13 amps.
  • At first, the best price I could find for the heater was $450, with absolutely no help at the manufacture's site!  They say they have good customer support, but just try to find help for a 28 year old tub!
  • Then I found something that looked similar at INYO POOLS for $225.55.  I had to ask questions to figure out if this part might fit
  • I was given a sketch via their chat, being told it was the same 17-1/4" long and the connections were 2" diameter (3/16" smaller than mine) with a 5.5KW rating at 240v.
  • Doing the math on that, the heater should be 10.47 Ohms and draw 23 amps.  But if I put 115 volts though the 10.47 Ohm element, it should draw 11 amps, consuming 1.3KW, some 15% less.  So, it'll take a little longer to heat the tub -- so what?
  • I ordered it on Saturday and it arrived the next Thursday
  • Now that I have it, I find it was only 1/16" diameter smaller, so a good fit
  • I needed to come up with two different sized romex connectors for the power and over-temp switch connections
  • I bought new rubber connectors to go between the 2" ID (2-3/8" OD) PVC pipe of the tub and the 2-1/4" OD stainless steel of the new heater at Tractor Supply.
  • To get the wires to exit out the bottom, I removed the 4 bolts holding the box on the heater and rotated it 180.  This made the wires fit better and I felt better about having the holes in the box at the bottom instead of the top.
  • Went together great, and we are in hot water now!





Monday, July 20, 2015




It appears the hot tub heater has failed...

Sunday, July 12, 2015

New light socket for 2002 Montana turn signal

Instead of buying the ~$48 light socket, Fochtman Car Quest hooked me up with a "similar" socket (BWD PT154) that for all appearances is identical.  Had the same footprint, 3 wire connector and right-angle faced the same way.  And I walked out the door for $39!


Friday, July 3, 2015